The lower drain plug on my '31 Model A is stripped- I tried first with a 3/8 ratchet, and then I attempted to insert a flat head screwdriver in the gap next to the drive ratchet, since the 3/8 fitting on the ratchet has some play. Tool for Removing Drain Plug from gearbox and differential -- TS-204. The PO had rounded out the hex recess in the plug, and I wasn't able to get a bite w/ the proper sized key. Reply. Built up a short extension and put my long 3/8" drive wrench on it. I've had to do this a number of times on other problems just like yours. Indeed. The trick here is to first go at a direct angle and then start to angle the hammer so you will back off the plug. Or weld two so it can be filled and drained without removing the cover. I,m new here, so I'm probably missing something. Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . Well I thought the socket slipped off the bolt head when I tried breaking the last time. I can see why people on the forum are so adamant about fluid changes ie. Simple stripped drain plug reapair 99 simple stripped drain plug reapair 99 faq s fumoto oil drain valves how to remove a stripped oil drain plug How To Remove A Stripped Oil Drain PlugDiy Ist With Stripped Oil Drain Plug Renn Porsche Discussion ForumsI Have A Stripped Oil Drain Plug HelpFixing Stripped Oil Drain Thre… Read More » The part in question is on a front miter box (differential equivilent) on a '72 Rokon 2wd motorcycle I'm working on :grinpimp:. Hopefully it's not a big deal. - Upchurch. Need so help. There were no metal chunks or shards, just a lot of stuff on magnet. You can purchase all of these items at an auto parts store or a hardware store. Sheesh, way to go pal. I don't think that'll work.. That's the only input I have though, sorry. Not that much elbow grease either, I barely gave it that last snug, it never tightened just spun out. The last time I went to a repair shop (back in 2001) the dip shits stripped my oil … Tiny Bolt, Major Disaster. A forum for the legendary Nissan Pathfinder and Infiniti QX4. Discussion Starter • #1 • Sep 20, 2016. stripped rear diff ... FLUID TRANSFER PUMP TO REMOVE AND REPLACE THE GEAR OIL ? Wanted to check the diff oil. Probably your only option is to heat it up and try to back it out. The fluid was dark and smelt like sulfur/rotten eggs. I sprayed it with pb blaster and applied some heat and still won’t budge. Your engine needs oil to run. I want to remove this thing and try to tap in an oversize plug in it's place. Well my machine has 110 hours on the clock so I decided to drain the rear diff oil the last time it was done was by the dealer at the 10 hr service . First thing I did was buy a new one from toyota. M14x1.25 spark plug thread repair kit BIG-SERT p/n 5141E. This plug uses a copper washer that you need from the dealer. Rear differential drain plug thread strip. Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . The oil drain plug is a threaded bolt made from a soft metal (like aluminum) with a sealing gasket tightened to the bottom or side of the engine oil pan. $19.99 $ 19. $17.79 $ 17. The proper socket size (24mm) ... Let me get this right.. First thing I did was buy a new one from toyota. How to remove a stuck transfer case drain plug. I've done the same thing on removeable covers when someone stripped off the normal drain/fill plug. This one is an "outy", square top bolt sticking out, not the recessed type. I stripped my rear diff fill plug, how can I get it out? Well I did the rear diff. If you are lucky, you can basically drill out the old plug and clean the threads before replacing with new plug. Both front plugs seemed to be very rusted and difficult to take off so I put new ones in. Got the idea from. I did the same thing to my drain plug on a tundra. The Brattons catalog doesn't appear to sell any specific wrench for this type of square hole to remove. (Densetsu), Re: I stripped my rear diff fill plug, how can I get it out? Actually prefer a non female hex if possible if someone has an alternative replacement. Anybody have any ideas of what to do here? How would one go about removing a drain plug like this? Get it as soon as Mon, Dec 28. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. But here I've found the opposite to be more likely. Why not just loosen the cover to drain it and fill it from the top plug opening? I pulled out a wired bolt. Front differential fill plug that I also replaced. Apparently there were at least two different square hole patterns used during MGA production. 11,144 Posts #8 • Mar 31, 2011. Here's a pic of my cheater bar. He then used the air hammer with a large flat head like bit on it and slowly walked it out. (fueler), Re: I stripped my rear diff fill plug, how can I get it out? Dorman 65240. Rear diff drain plug stripped. Buy a fresh replacement drain plug … I had no issues draining the rear differential and the transfer case. The 1/2" breaker is slightly small for the task, combined with the force neeed to break the thing loose - i wrapped tape around the 1/2" and it fit snug enough to get the thing out. I learned this trick from Allen heads. keep us posted, I'm sure you will have no problems now. Here are ten ways to help remove problem fasteners. (Empty V), Re: I stripped my rear diff fill plug, how can I get it out? I bought my truck back in Feb. and have only needed to change the oil twice. I did a search on the thread and couldn’t find anything addressing this. 0 0. Turn the pliers to the left, or counterclockwise, to loosen the drain plug. As you feel the drain plug begin to loosen, wedge a flathead screwdriver between the plug and the oil pan to pry it out. 79. I think I just used the 1/2 drive without any attachments. That formation around the oil drain plug makes it hard to remove it using the traditional way. This plug uses a crush washer that I also got from the stealership. Tiny Bolt, Major Disaster. I wrapped it in gaff tape for 3 reasons. If you can get to it, you can use a chisel and hammer to push it round although you will only get the edges. Hey guys, I tried to remove my crank case plug today to drain the fluids and the plug decided it was going to sit tight. Nissan / Infiniti Truck, Crossover and SUV Forums, Nissan Pathfinder Forum / Infiniti QX4 Forum. Being worried I'd strip it out I gave up for the night. I noticed that there was an oil leak from the oil drain plug under the bike. They are independent publications and are not affiliated with or endorsed by Nissan or Infiniti. The hammer moves the metal into the hole . Can someone please advise? First, my front fill plug just came out like butter. Discussion Starter • #1 • Oct 15, 2018. before I extract it, I want to order a new one. NM Lance, Dec 6, 2015 I tried PB Blaster but there is just nothing left for the hex bit to grip and because it is recessed you can't get channel locks or vise grips on it. Well I got it out! Information Copyright © 2000-2019 by NICOclub, all rights reserved. Thanks Administrator. I used Fueler's idea with the electrical tape over the end and it fit great. (02pathy), 240SX Forums | 180SX Forums | Silvia Forums, Sentra Forum / Infiniti G20 Forum / Pulsar / NX Forum, G35 Forum, G37 Forum, G25 Forum, Q40 Forum, G35 and G37 Suspension, Brakes, Wheels and Tires, Infiniti FX35 / FX45 / FX37 / FX50 / QX70 Forum, Nissan Tires, Wheels, Brakes and Suspension, SR20DE / SR20VE / SR20DET Forum (front drive). I then drill a hole large enough to thread a bolt to use as a "second" plug. I had a stripped hex plug on a 5L30E BWM transmission before, and the torx socket got it out for me. To explain this, you would take the sharp blade of the chisel and position it into the plug so it is facing to the outer edge of the plug where the threads are. Need to weld in a bung for plug. I decided to tack weld a short 9/16 bolt into the stripped out plug and removed it with a regular socket. I sprayed some penetrating oil on and let it sit a few hours. 5% coupon applied at checkout Save 5% with coupon. Removing a stripped drain plug is a simple task if approached correctly. 89. There is a lot of metal around the drain plug, I am sure you can tap it and put a larger diameter plug (or a cut-off bolt) in its place. 94 Posts . I had to put it up to full torque to get it to start backing out. Yeah that woulda sucked! 1. it helps with grip 2. its the easiest and quickest way. today. Went to pull the fill plug. Thanks. you can also purchase a cover with a plug installed, or put a plug in your cover. How are you going to put a notch in a recessed bolt (the fill plug) and use the same method he did? I agree with Unioncreek. Hopefully this time it'll go a little smoother. I had the same issue with my rear diff, I even put my SnapOn 18v impact on it and it didn't budge. Only 10 left in stock - order soon. Only 5 left in stock - order soon. FREE Shipping on orders over $25 shipped by Amazon. Is it a bolt you use a allen key on or a regular socket? A stripped oil drain plug can lead to major engine failure, so take a moment to learn about the best practices for avoiding it and what your options are for repair if it’s too late. It's been a while since I've gripped a hockey stick. Here is an image of the stripped plug and of a new plug. Thank you! I gotta say it was great seeing this sh!tty little fill plug twisting out. I torched it and tried the breaker bar and it still wouldn't budge. Rear diff drain plug stripped. The lower drain plug on my '31 Model A is stripped- I tried first with a 3/8 ratchet, and then I attempted to insert a flat head screwdriver in the gap next to the I destroyed my fill plug, and now my cover has a welded in bung at the proper height for a level check and fill. Then I took a good heavy hammer and a new POS cheap ass 3/4" chisel and beat that nut off. (sicwitit), Re: I stripped my rear diff fill plug, how can I get it out? DAMN. he can't do that as it isn't his drain plug thats bad its the fill plug thats bad. I thought mine was stripped, but I tried an impact and there was enough left to grab and the vibration knocked it loose. I keep all of my tools at our manufacturing shop and hopefully some retard will see it and NOT throw it away and 3. The drain plug was easy with the torch and breaker bar. I had a smooth bore where threads used to be! During oxidation, the molecules of engine oil break down. I couldn't quite see which it was because of the oil / rust and damage. Notch it with a grinder and hit it with a hammer and chisel. Irwin sells some really good stripped bolt extractors same size as a normal socket would be. A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. So when I went to drain the first start up oil on the 300. I did the same thing to my drain plug on a tundra. Jump to Latest Follow ... Then I flushed the diff out with CRC to remove any metal filings that may have been in there . 99. Held the chisel with some vice grips to avoid pounding my hand and waled away. I'm thinking if you had that much trouble with the fill plug, you might need to just to be safe. I've never torched anything before but I'm figuring this is an option. (Yes, it is quite messy.) The oil then tends to oxidize under high temperatures. Thread starter bobs409; Start date Mar 26, 2010; bobs409 . All that is required is a few tools and 10 minutes of spare time. 4.5 out of 5 stars 2. Changing my rear differential fluid recently I stripped the aluminum threads out COMPLETELY! Take a ball peen hammer and hit the plug dead on, until the 3/8 drive has to be pounded into the plug. Got my new rear today but the drain plug WON'T BUDGE! My mechanic tried to get mine off it stripped and was rusted pretty bad. The fill plug is in the front, by the yoke. Somewhat of a moment of victory. Have to use a cold chisel and a hammer to removed it. Unfortunately it was too late as it seems the threads on the inside of the plug itself have been stripped. So I was attempting to change my rear diff oil and the first thing I did was strip the hell out of my fill plug. When you put … $376.85 $ 376. I stripped the hex 10mm drain nut on the front differential. Apparently there were at least two different square hole patterns used during MGA production. Step 3 - Differential Drain Plug Pipe Tap. You can pick up Twist sockets At your local auto parts store such as AutoZone NAPA Pep Boys or harbor freight Cars and truck built in the 80s and 90s often had steel oil pans that were made of strong thick steel that rarely got stripped out. I plan on torching it and slowly back it out with the breaker bar. oil was, I had to get that rear plug out one way or the other. That didn't work either. So I picked up a new bike today. Yah , the plug was boogered on the 94 when I went to check it. Remove the back cover to drain. Discussion Starter • #1 • Sep 14, 2012. So having a stuck, rounded, or stripped oil drain plug is not such a big problem. Any techniques to remove the front differential drain plug after the torx stripped out? I also torque it to spec of 48lbs so as not to over tighten again. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. When i did mine. Have to used a new washer on both drain plugs. Driving the extension into the hole puts the metal back where it belongs. $10.89 $ 10. It'll happen on the front to btw. Sorry about that... Good call on trying the fill plug first. 1 decade ago . (W O T), Re: I stripped my rear diff fill plug, how can I get it out? The main reason why an oil drain plug gets stuck is due to sludge. The molecules mix with the dirt in the engine coming from comb… I highly suggest the torch method on that filler plug before you round it out too. Held the chisel with some vice grips to avoid pounding my hand and waled away. The refill drain bolt came out easy. How to remove a stuck differential drain plug? Had to replace it due to damage I cause trying to remove it. Mar 26, 2010 #1. Of course i put my nearly stripped drain plug right back in … Save Share. Cleaned the dirt out of the fill plug and inserted the 10mm allen. Was under the car yesterday checking a few things while I was swapping in winter tires. Just drill the hole at the same height as the old plug in the cast port, and weld it on the cover. i nearly stripped my drain plug aswell. Just a little trick I learned from an old mechanic. You must log in or register to reply here. Step 2. Final Words. I know they didn't have to remove the pan to install it as that involves dropping the front differential and driveshaft. This easy trick has worked well for me on different vehicles to open the drain plug easy-peezy. All proceeds go to supporting the site. http://gmtnation.com/forums/topic/11496-what-is-your-favorite-penetrating-oil/?hl=acetone#entry287608, http://store.snapon.com/Multispline-Extractors-Set-Extractor-Multi-Spline-25-pcs--P644746.aspx, http://www.irwin.com/Tools/browse/screw-bolt-extractors/bolt-extractors, http://www.ebay.com/itm/Differential-Cover-Weld-On-Magnetic-Oil-Drain-Plug-Kit-/190364738385, http://parts.nalleygmc.com/productSearch.aspx?searchTerm=12479377, http://mgaguru.com/mgtech/tools/ts204.htm, http://www.summitracing.com/int/search/part-type/drain-plug-kits. I went to have my Exhaust finished and had him weld in the 1/2" extension. maybe just take it to an exhaust shop, tell then the problem, and give them the cheap extension (autozone comes to mind), if they are nice enough, they should help you out. Here's some more pics of the old plugs and new ones. I ended up having to take my truck to the shop and have them use power tools to remove the front differential drain plug, after I stripped it. Sheesh, way to go pal. TrailBlazer, Envoy, 9-7x, Ascender, Rainer, & Bravada, The night is my companion and the highway is my home. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. Get it as soon as Tue, Jan 12. For one of them you can use a 3/8" square socket drive (if the plug is not too tight). So I torched it again and hooked up the impact gun. Order a new drain plug for your vehicle prior to removing the stripped plug so you have a replacement on hand. It would have been nearly impossible for the exhaust guy to have welded it in perfectly straight so I couldn't go full force with the impact wrench regardless. One of the biggest frustrations when disassembling a vehicle for restoration, or even repair, is the dreaded seized or stripped bolt. So I picked up a new bike today. The allen wrench stripped the head so now I can't get the plug out. I'll be trying to pull it out this Sunday. You are using an out of date browser. Transmission fluid drain bolt is often too tight. take your drain plug and head on down to your NAPA/orielly/autozone etc.. parts store and pick up an over sized drain plug. Having a stripped oil pan drain plug is a very common problem on today’s vehicles. I ahd the chisiel cut into the drain plug good enuf to stay in place. It very well could but I can't say I have ever tried to use an impact tool on to hammer recessed plugs free. Differential Plug. Mix some up in a container that is not plastic. The IS350 uses 90341-18060 fill plug with our 12157-10010 fill plug gasket (encouraging) but I don't know if the threads are the same. Cool. I've got a new one on the way but need to know how to remove the f'd up one. (Pwnin O'Brien), Re: I stripped my rear diff fill plug, how can I get it out? M15 x 1.5mm Oil Drain Plug Tap Thread Repair Kit 7Pcs Oil Pan Drain Thread Repair Tool Kit Oil Pan Screws Rethread Tool Compatible with Car Motorcycle Sump Gearbox BMW Toyota ST0087C. It has a recessed, allen-headed, steel filler plug (1/4") that I've been unable to remove from a cast aluminum housing . Of course i put my nearly stripped drain plug right back in … Mar 26, 2010 #1. What's weird is I tried breaking the front fill plug loose last week with 2 ft of 1/2" drive ext and a universal ext so I could get at it outside the wheel well. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. Well, I could of sworn I read someone's post stating they used a air hammer on the rear diff on the other site. Try wedging a small flat-blade screwdriver between the differential and the head of the drain plug as you turn it. I'd try and find a cheap one, 1/2'' of coarse, it doesnt have to be completely snug, thats what the welder is for. 05-28-2018, 11:17 AM The lower drain plug on my '31 Model A is stripped- I tried first with a 3/8 ratchet, and then I attempted to insert a flat head screwdriver in the gap next to the drive ratchet, since the 3/8 fitting on the ratchet has some play. should do the trick nicely. Material may not be copied or reprinted without written permission. 510 Posts . Then I took a good heavy hammer and a new POS cheap ass 3/4" chisel and beat that nut off. 572 Posts . I finished up the trannie filter no problems. The drain plugs in these transfer cases are made from aluminum and have a ¼” square drive recess. About 50/50 ratio. Get it as soon as Wed , Dec 23. It is the best concoction i have ever used on a rusty bolt. I wish I was there to remove the stubborn stripped internal metric Allan head or Torx bolt. I am having trouble locating the part #, anybody know what they are? Welding a bolt to it would be the guaranteed way to get them loose, but trying with the torx socket wouldn't hurt. Source(s): https://shorte.im/a78AQ. Use that as a penetrating fluid. FREE Shipping on orders over $25 shipped by Amazon. Well I dug around a bit more and found this video on youtube from wolf auto parts: ATF and Acetone. I noticed that there was an oil leak from the oil drain plug under the bike. ZOK New Oil Drain Plug Remover,Magnetic Strong Oil Drain Plug Tool Remover Wrench Against Scald Sump Plug Removal Tool. Search " " across the entire site Search " " in this forum Search " " in this discussion Advanced Search are you having problems with it too, or have you not touched it yet? Damn thing was on so freaking tight. Glad to hear you go the bolt out. i nearly stripped my drain plug aswell. Use a 8mm hex on an impact or breaker bar to get it if it isn't stripped yet. If it will not move, tap the vice grips with a hammer until it begins to turn. So after I drain the oil I figured I would stay with it since it worked. I had to order it from the dealer/stealer cost about $10 bucks. Also, you might want to try putting some valve grinding compound in the plug hole to help get a grip. just a lil tip will not apply to your case but for future reference, wire brush is your friend use it along with some penetraing oil, if you could of fit an impact gun in there it might help but i would put penetrading oil and let it sit for atleast a day, i have a 3/4' x 4ft galvanized pipe that i use with a 1/2'' ratchet for that stuff, the torch should work well too maybe for like 30 -45 seconds should be good enough, i am talking the lil propane torch. transfer and differentials. I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. Thanks for all the advice guys. Make sure to clean off the crap off the magnet on the drain plug.